How to Recycle EV Batteries

Electric vehicle lithium-ion battery packs containing valuable materials like lithium, cobalt, nickel, and graphite. The EV battery recycling market is projected to reach $18 billion by 2030 as millions of EVs reach end-of-life. These batteries contain 50-100 kg of lithium and other critical minerals worth $3,000-$15,000+ in recovered materials.

Individual battery modules within EV battery packs, containing multiple lithium-ion cells. These are the building blocks of EV battery systems and can be tested, refurbished, or recycled individually. Each module typically contains 10-30 cells and weighs 10-50 kg.

Individual lithium-ion cells from EV battery systems, typically cylindrical (Tesla) or pouch (most others) format. These are the fundamental energy storage units and can be tested, refurbished, or recycled. Each cell contains valuable materials worth $5-50 depending on chemistry and condition.

Electronic control systems that monitor and manage EV battery performance, including BMS boards, sensors, and control modules. These contain valuable electronics and can be refurbished or recycled for precious metals recovery.

Cooling and heating systems for EV batteries including liquid cooling loops, heat exchangers, pumps, and thermal sensors. These systems ensure optimal battery temperature and can be recycled for metal recovery or refurbished for reuse.

Protective enclosures and casings for EV battery packs including aluminum housings, plastic covers, and mounting brackets. These structural components protect batteries and can be recycled for metal recovery or refurbished for reuse.